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The Importance of Oil Online Monitoring Technology in Equipment Condition Monitoring (Part 2)

Click: Time:2021-12-24 00:00:00

Tianjin Honghe has been deeply involved in the field of liquid particles for more than 30 years and has rich experience in oil analysis. At the same time, with the development of sensor technology, different sensors can be selected according to customer monitoring needs and corresponding client functions can be customized. Common physical and chemical indicators for oil monitoring include particle contamination, metal abrasive particles, moisture content, viscosity, density, temperature, dielectric constant, etc.

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Overall structural diagram


Analysis of the advantages of online monitoring



Online monitoring has significant advantages over offline physical and chemical index analysis, with high real-time performance, the ability to achieve automated monitoring, save human resources, and reduce production costs. Due to the enormous amount of information contained in oil in mechanical equipment, the complexity of the situation, and the high degree of interdependence, a single oil detection index or system cannot comprehensively and accurately evaluate the operating status of mechanical equipment. Therefore, modular and multi parametric oil monitoring systems have become a new research direction.

The use of a multi parameter, integrated real-time online monitoring system can detect, analyze, and process physical and chemical performance indicators such as moisture content, particle contamination, viscosity, and metal abrasive particles in oil in real time. It can also achieve real-time display, data storage, trend analysis, and over limit alarm... Therefore, changes in oil quality status can be detected or predicted in a timely manner, and the working status of mechanical equipment can be evaluated to ensure safe and reliable operation of mechanical equipment. Therefore, the research and application of oil online monitoring system have important practical significance.


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1. Real time data collection

  • Sensors collect real-time oil quality parameters
  • The oil status of all fuel points under user permissions is intuitively visible
  • Fully automated operation, optimized equipment management process, and improved management efficiency


2. 24-hour data trend viewing

  • 24-hour round the clock monitoring
  • Provide a trend chart of historical data over time to analyze the status and degradation trend of equipment operation, and achieve predictive maintenance


3. Warning triggered when data exceeds security threshold

  • When the data exceeds the security threshold, the platform will immediately push a warning to avoid affecting the normal operation of the device
  • Accurately locate the specific location of the faulty oil point to improve troubleshooting efficiency


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